lotus

previous page: 29  How do I obtain NHTSA (Recall) information (USA)?
  
page up: Watercooled VWs General FAQ
  
next page: 31  Other Known Failures/Technical Service Bulletins

30 What are the known defects for the VW product line?




Description

This article is from the Watercooled VWs General FAQ, by Jan Vandenbrande with numerous contributions by others.

30 What are the known defects for the VW product line?

A: Following is an unverified and incomplete list.
The ????'s indicate unconfirmed or second hand info.
Recalls are mostly for the US/Canada.
Mostly > 1980 model years are covered.

RECALLS:
========

From: jochena@bjsys.ersys.edmonton.ab.ca, additions from "old list"
by Jan (still needs a bit of reformatting).

Summary of some recall campaigns, service actions, pre delivery campaigns
for Volkswagen models. This may not apply to some vehicles in CANADA or
the UNITED STATES, as some campaigns are not implemented in the respective
countries. This list may NOT be ACCURATE, for the correct information always
refer to you local dealer, who will be able to check for any outstanding
campaigns for vehicle.

Please note, that the biggest problem for any manufacturer is the notification
of the owners. Please advise them of the purchase of the vehicle, if the
vehicle is used from a non VW dealer or private source and any
address changes. Again, your local dealer is more then willing to help you
in this matter.

NOTE: The * stands for a single charachter


Type    YY     FROM/TO  VIN         DESCRIPTION                   CODE   DATE
------------------------------------------------------------------------------
FOX
----
Fox     87     9BW**030*HP000001/   Replacement of crankshaft     PM     12/87
               9BW**030*HP026007    pulley
  
Fox     87-89  9BW*A030*HP000001/   Inst. of steering wheel       QD     04/89
               9BW*A030*KP009988    spring retainer + lock nut
  
Type    YY     FROM/TO  VIN         DESCRIPTION                   CODE   DATE
------------------------------------------------------------------------------


RABBIT
------
Rabb.   81-84  1VW**17*BV000001/    Inspect/replace EGR valve     PD     04/87
               1VW**17*EV104300     with automatic transmission



Type    YY     FROM/TO  VIN         DESCRIPTION                   CODE   DATE
------------------------------------------------------------------------------
GOLF
-----
Golf    85     1VW**017*FV007583/   Checking dust sleeves         NJ    06/85
               1VW**O17*FV017394    of front brake caliper
 
Golf    85     1VW**017*FV000001/   Replacing front seat belts    MP    05/85
               1VW**017*FV003370
 
Golf    85-87  1VW**017*FV000001/   Inspect/replace EGR valve     PD    04/87
               1VW**017*HV036149    on vehicles with auto transmisson
 
Golf    86     1VW**017*GV033771/   Replace fuel transfer pump +  PC    07/87
               1VW**017*GV047000    filter
 
Golf    87     1VW**017*HV032808/   Replace filler neck, sending  PA    ??/??
               1VW**017*HV054650    unit and gasket
 
Golf    85-86  1VW**017*FV000001/   Replacing fuel tank assembly  NV    06/86
Diesel         1VW**017*GV033970
 

Golf/   85/86  1VW--017-FV000001/   Replacing fuel tank assembly  NV    06/86
GTI GAS?       1VW--017-GV033970
 
 
GTI     86     1VW**017*GV000001/   Check torque of rear          NZ    10/86
               1VW**017*GV074477    axle bracket bolt
 
Golf    88     1VW**017*JV000001/   Installation of starter       PV    06/89
Auto MOD 17-63 1VW**017*JV017457    support bracket
 
Golf    88-89  1VW**017*JV000001/   Replacement of coil, plugs,   QN    12/89
               1VW**017*KV018693    vacuum thermo switch (no 16 V)
 
Golf    89     3VW**01G*KM000001/   Replacement of coil, plugs,   QN    12/89
               3VW**01G*KM863602    vacuum thermo switch (no 16 V)
 
Golf    90     3VW**01G*LM000001/   Replacement of coil, plugs,   QN    12/89
               3VW**01G*LM006563    vacuum thermo switch (no 16 V)
 
Golf    91     3VW***1G*MM000001/   Replace knock sensor and      QX    05/91
GTI 16V        3VW***1G*MM000747    reroute cables
 
Golf    89-92  3VW***1G*KM000075/   Inspect/replace pwr steering  RT    10/91
               3VW***1G*NW012208    assembly (CANADA ONLY)
 
Golf    88-89  1VW***1**JV000001/   Install preheating tube       RW    09/93
               1VW***1**KV999999    support bracket
               
Golf?   88-91  3VW***1**JM000001/   Install preheating tube       RW    09/93
               3VW***1**MM054357    support bracket
 
Golf    85-89  1VW***1**FV000001/   Replace heat exchanger        SD    06/92
               1VW***1**KV018693
 
Golf    89-91  3VW***1G*KM000001/   Replace heat exchanger        SD    06/92
               3VW***1G*MM023331
 
Golf    88-92  *VW**01**J*000001/   Replace fuel hose and clamp   SK    09/93
               *VW**01**N*067742    Cars equipped with Digifant
 
------------
GTI    90-92                        California, Knock sensors     SC
16V                                 and/or vacuum ampl. could
                                    malfunction
 
 
A3 VR6  93-95  WVW***??*????????/   Radiator Fan Failure           TJ     10/95
               WVW***??*????????    results in overheating
                                    
<*>A3 Golf 95  WVW***??*????????/   Aftermarket Cruise Control     ZM     ?/95
               WVW***??*????????    may not return to idle

<*> = New

Type    YY     FROM/TO  VIN         DESCRIPTION                   CODE   DATE
------------------------------------------------------------------------------
 
JETTA
------
 
Jetta   81-87  WVWG**16*BW000001/   Inspect/replace EGR valve     PD    04/87
               WVWG**16*HW540014    on vehicles with auto transmisson
 
Jetta   83-84  WVW**O16*DW402800/   Checking / replacing front    NS    11/85
               WVW**016*EW170305    brake hoses
 
Jetta   85-87  WVW**016*FW000001/   Replacing fuel transfer       PC    07/87
               WVW**016*HW359885    pump and filter
 
Jetta   88     WVW**016*JW700001/   Inspect / replacing           QA    11/88
               WVW**016*JW734535    brake booster
 
Jetta   88     WVW**016*JW000001/   Replacement of coil, plugs,   QN    12/89
               WVW**016*JW768209    vacuum thermo switch (no 16 V)
 
Jetta   89     WVW**01G*KW000001/   Replacement of coil, plugs,   QN    12/89
               WVW**01G*KW864001    vacuum thermo switch (no 16 V)
 
Jetta   88     WVW**016*JW015810/   Inspect/replace right front   QP    06/90
16V            WVW**016*JW69065     line (Jetta 16v in USA MY 87-89)
 
Jetta   89     WVW**01G*KW000084/   Inspect/replace right front   QP    06/90
16V            WVW**01G*KW121988    line (Jetta 16v in USA MY 87-89)
 
Jetta   90     WVW**01G*LW106033/   Replacement of PWR steering   QR    04/91
16V            WVW**01G*LW278931    pump bracket (mod. 1G2 5G4)
 
Jetta   90     WVW**01G*LW000001/   Replace fuel pump             QW    05/91
GTX            WVW**01G*LW476499    GTX only
 
Jetta   90-91  WVW**01G*LW000001/   Replace Knock sensor and      QX    05/91
GTX            WVW**01G*MW030623    reroute cables (GTX only)
 
Jetta   90     WVW***1G*LW000001/    Modification to headlight    QY    07/91
               WVW***1G*LW328840     switch ( CANADA ONLY)
 
Jetta   89-92  WVW***1G*KW267499/    Inspect/replace pwr steering RT    10/92
               WVW***1G*NW048596     assembly (CANADA ONLY)
 
Jetta   90-92  *VW**01G*L*000001/   Update engine management      RY    03/93
GTX 16V        *VW**01G*N*044803    GTX 16V Standart Transmission
 
Jetta   85-90  WVW***1**FW000001/   Replace heat exchanger        SD    06/92
               WVW***1**LW416005
 
Jetta   88-92  *VW**01**J*000001/  Replace fuel hose and clamp    SK    09/93
               *VW**01**N*067742   Cars equipped with Digifant
 
-------------
GLI    90-92                        California, Knock sensors     SB
16V                                 and/or vacuum ampl. could
                                    malfunction
 
A3 VR6  93-95  WVW***??*????????/   Radiator Fan Failure           TJ     10/95
               WVW***??*????????    results in overheating
 
<*>A3 Golf 95  WVW***??*????????/   Aftermarket Cruise Control     ZM     ?/95
               WVW***??*????????    may not return to idle

<*> = New

Type    YY     FROM/TO  VIN         DESCRIPTION                   CODE   DATE
------------------------------------------------------------------------------
 
CABRIOLET
---------
 
Cabrio. 85-87  WVWC*015*FK000001/    Replace transfere pump +     PC     06/87
               WVWC*015*HK008110     filter (supersedes NG)
 
Cabrio. 81-83  WVWCA015*BKOOOOO1/    Inspect/replace EGR valve    PD     04/87
               WVWCA015*DK999999     with automatic transmission
 
Cabrio. 83-84  WVW**015*DK007549/  Inspect/replace front brake    NS     06/87
               WVW**015*EK023149   hose
 
Cabrio. 90     WVW**015*LKOOOOO1/  Modification to headlight      QY     07/91
               WVW**015*LK012443   switch (CANADA ONLY)
 
Cabrio. 90-91  WVW***15*LK000001/   Secure water separator panel  RH     ??/??
               WVW***15*MK010315    (91V162000)
 
Cabrio. 87-90  WVWCA015*HK000001/  Inspect/replace fuel tank      RS     02/92
               WVWCA015*LK000678   (91V201000)
 
Cabrio. 92     WVW***15*NK007064   Inspect/replace front track    RU     02/93
               WVW***15*NK010116   control arm
 
Cabrio. 90-92  WVW***15*LK000975/  Replace fuel hose and clamp    SA     02/93
               WVW***15*NK024047   (92V058000)
 
------------
89AUG-90JUL   91V215000  	   Secure passive restraint wires RN
 
 
Type    YY     FROM/TO  VIN         DESCRIPTION                   CODE   DATE
------------------------------------------------------------------------------
 
SCIROCCO
---------
 
Scir.   83-84  WVW**053*DK017368/   Checking / replacing front    NS    11/85
               WVW**053*EK038276    brake hoses
 
Scir.   85-87  WVW**053*FK000001/   Replacing fuel transfer       PC    07/87
               WVW**053*HK008693    pump and filter (supersedes NQ)
 
Scir.   87-88  WVW**053*HK000001/   Inspect/replace fuel tank     RS    02/92
               WVW**053*JK009034
 
 
Type    YY     FROM/TO  VIN         DESCRIPTION                   CODE   DATE
------------------------------------------------------------------------------
 
CORRADO
-------
 
Corr.   89-92  WVW**50*LK000001/    Inspect/replace pwr sterring   RT    10/91
               WVW**50*NK000882     rack assembly (CANADA ONLY)
 
Corr.   90     WVW**050*LK000001/   Modification to headlight      QY     07/91
               WVW**050*LK012147    switch (CANADA ONLY)
 
G60 VR6 90-93  WVW***50*LK000001/   Replace Fuel hose and clamp    SH     11/93
               WVW***50*PK005031
 
VR6     92-93  WVW***50*PK000001/   Secure Engine compartment      SQ     02/94
               WVW***50*PK005031    electrical wiring harness
                                    applies US & CANADA
-----------
 
G60     90     91V068000	    Replace fuel pump assembly	   RG
 
 
VR6     93-95  WVW***??*????????/   Radiator Fan Failure           TJ     10/95
               WVW***??*????????    results in overheating
                                    
 
Type    YY     FROM/TO  VIN         DESCRIPTION                   CODE   DATE
------------------------------------------------------------------------------
 
PASSAT
------
 
Pass.  89-92  WVW***31*LE000001/    Inspect/replace pwr steering   RT    10/91
              WVW***31*NE026718     rack assembly (CANADA ONLY)
 
Pass.  90     WVW**031*LE000001/    Modification to headlight      QY    07/91
              WVW**031*LE123429     switch  (CANADA ONLY)
 
Pass.  90-92  WVW**031*LE000001     Update engine management       RZ    03/93
Autom.        WVW**031*NE408342     automatic transmission
				    (Hesitation during the 
				    upshift cycle of transmission.)
				    
PASS   90-93  WVW**031*LE000001/    Update engine management       RY    03/93
Man.          WVW**031*NE407754     manual transmission
 
Pass.  93     WVW***31*PE000001/   Replace fuel hose and clamp     SG    11/93
VR6           WVW***31*PE117434
 
Pass.  93     WVW***31*PE141535/    Replace front strut self-      SR    08/93
              WVW***31*PE163434     locking nut/washer assembly
 
Pass.  92-93  WVW***31*NE000001/    Replacement of power window-   SW    05/94
              WVW***31*PE213773     lifter rear
 
  
VR6     93-95  WVW***??*????????/   Radiator Fan Failure           TJ     10/95
               WVW***??*????????    results in overheating
                                    
                                    
 
Type    YY     FROM/TO  VIN         DESCRIPTION                   CODE   DATE
------------------------------------------------------------------------------
 
VANAGON/CAMPERS
----------------
 
Vana.   81     WV2ZA025*BH003450/   Check / replace fuel          MD    ??/81
               WV2ZA025*BH098864    expansion tank
 
Vana.   81-82  WV2**02**BH143904/   Replacing sliding             NC    09/84
               WV2**02**CH154356    door lock springs
 
Vana/   85     WV2*A025*FH000001/   Checking / modify sliding     NR    04/86
Camp           WV2*A025*FH115553    door striker plate
 
Vana.   86     WV***02**GG000001/   Replace filler neck,          PA    11/87
Syncro         WV***02**GG118815    sending unit and gasket
 
Vana.   86-87  WV***02**G*000001/   Replace fuel tank,            PB    08/87
               WV***02**H*064100    main & idle control unit
                                    incl. Syncro, see Campaign details
 
Vana.   87     WV**B02**HH036719/   Replace shift lever pawl      PG    12/87
autom.         WV**B02**HH082874    (automatic transmission)
 
Vana/   87     WV2**025*HO051294/   Inspect/seal water inlet      PL    12/88
Camp           WV2**025*H-999999    housing
 
Vana/   88     WV2**025*JH000001/   Inspect/seal water inlet      PL    12/88
Camp MOD 2539  WV2**025*JH003998    housing
 
Vana.   86-89  WV2**02**GH000001/   Replacement of fuel hoses in  PW    05/89
               WV2**02**KH019148    engine compartment (no Syncro)
 
Vana.   90     WV2**02**LK000001/   Modification to headlight     QY    07/91
               WV2**02**LK044564    switch (CANADA ONLY)
 
 
Type    YY     FROM/TO  VIN         DESCRIPTION                   CODE   DATE
------------------------------------------------------------------------------
 
EUROVAN
--------
 
Euro    92-93  WV2***70*NH000001/   Replacement of brake handle   ST    05/94
               WV2***70*PH089395    spring. Install beading (see circular)
 
Euro    92-93  WV2***70*NH000001    Replacing fuel hose and clamp SX    05/94
               WV2***70*PH089395    (see circular also part of ST)
 
Euro    92-93  WV2***70*NE000001/   Replacement of power window-  SY    05/94
               WV2***70*PH116000    lifter front
 
Euro    92-93  WV2***70*NH000001/   Replacement of steering       TA    05/94
               WV2***70*PH069881    universal joint bolt


 

Continue to:













TOP
previous page: 29  How do I obtain NHTSA (Recall) information (USA)?
  
page up: Watercooled VWs General FAQ
  
next page: 31  Other Known Failures/Technical Service Bulletins