This article is from the Robotics FAQ, by Kevin Dowling nivek@cs.cmu.edu with numerous contributions by others.
Nickel-titanium alloys were first discovered by the Naval Ordinance
Laboratory decades ago and the material was termed NiTinOL. These
materials have the intriguing property that they provide actuation
through cycling of current through the materials. It undergoes a
'phase change' exhibited as force and motion in the wire.
At room temperature Muscle Wires are easily stretched by a small
force. However, when conducting an electric current, the wire heats
and changes to a much harder form that returns to the "unstretched"
shape - the wire shortens in length with a usable amount of force.
Nitinol can be stretched by up to eight percent of their length and
will recover fully, but only for a few cycles. However when used in
the three to five percent range, Muscle Wires can run for millions
of cycles with very consistent and reliable performance.
Table 1. Flexinol Muscle Wire Properties
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Wire Linear Typical Deform. Recovery Typical
Wire Diameter Resist. Current Weight* Weight* Rate**
Name (microns) (ohm/m) (mA) (grams) (grams) (LT/HT)
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Flexinol 037 37 860 30 4 20 52/68
Flexinol 050 50 510 50 8 35 46/67
Flexinol 100 100 150 180 28 150 33/50
Flexinol 150 150 50 400 62 330 20/30
Flexinol 250 250 20 1,000 172 930 9/13
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* Multiply by 0.0098 to get force in Newtons
** Cycles per minute, in still air, at 20 Centigrade
LT = low temp 70 degrees C, HT high temp 90 degrees C
 
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